We are offering a comprehensive assortment of Evaporators. These can be customized to suit various needs and requirements of our clients.
Falling Film Evaporators
Fostered with a team of highly qualified professionals, we have been able to manufacture and supply a broad range of Falling Film Evaporators. These evaporators play a vital role in the food and beverage industry. The provided evaporators are used to produce fruit concentrate, tomato juice concentrate and available in numerous models and technical specifications to fulfill clients’ specific needs. These evaporators are thoroughly inspected on various parameters of quality to ensure their functioning.
Advantages
- Very short product contact times, typically just a few seconds per pass
- Very low T (temperature difference) between the heating media and the boiling liquid
- Suitable for heat-sensitive products
- Due to the low liquid holding volume in this type of unit, the falling film evaporator can be started up quickly and changed to cleaning mode or another product easily
- When equipped with a well designed automatic control system they can produce a very consistent concentrated product
- The fact that falling film evaporators can be operated with small temperature differences makes it possible to use them in multiple effect configurations or with Thermo/mechanical vapor compression systems in modern plants with very low energy consumption
Product Description
In falling film evaporators the liquid product or the feed (A) is pumped at the head (1) of the Calandria (vertically mounted shell and tube heat exchanger).The product spreads on a distribution plate which evenly distributes it into the heating tubes. A thin film enters the heating tube flowing downwards at boiling temperature (in vacuum conditions) and is partially evaporated. The heating medium (D) which is steam in most cases is used for heating the product. The product and the vapor both flow downwards in a parallel flow. This gravity-induced downward movement is increasingly augmented by the co-current vapor flow. The concentrated product (B) is separated from its vapor (E) in the lower part of the Calandria (5) and the separator (3).
Evaporation Plants
Backed by rich industry experience and experienced team of professionals, we are offering Manufacturing Services. To render these services, we have a team of qualified professionals who understand the needs of the clients. To gain maximum satisfaction from our renowned clients’, these services are provided within the predefined time span. Our adroit professionals use modern tools and machines to render these services as per the patrons’ requirement. In addition to this, our clients can avail these services from us at budget friendly prices.
For Evaporation Plants and Zero Liquid Discharge Plants (ZLD)
- Dedicated Manufacturing Facility
- Skilled Operators
- In-house design & Fabrication Integration
- QA & GMP Compliance
- Testing
We have dedicated manufacturing facility in Delhi/NCR, skilled team of Supervisor, Operators, Welders and Helpers with quality resources to execute designs and manufacture quality products.
Forced Circulation Evaporators
We are a trustworthy manufacturer and supplier of a superior quality Forced Circulation Evaporators. In order to manufacture these evaporators in tandem with defined industry standards, our adept technocrats use high quality components and advanced technology. The offered evaporators are used in food processing units and highly demanded in the market for their excellent performance. These evaporators are rigorously checked on different measures of quality to avoid any kind of defect.
Advantages of Forced Circulation Evaporators
- Forced recirculation evaporator can be run for 40-50 days without any scaling, whereas falling film evaporator can only be run for 20 hrs only. 4 hours are required to clean the falling film evaporator daily
- Operation and Maintenance Cost reduction due to lower usage of chemicals, steam and power consumption required during preventive maintenance and cleaning
- The design capacity of the plant is lesser with respect to falling film evaporator
- Despite of having high power consumption in forced recirculation evaporator, processing cost per lit of distillery effluent is less than falling film evaporator
- Useful for concentration of inversely soluble material or for material which is susceptible to scaling or crystallizing like distillery effluent, mango/tomato juice, Malt concentrate (70% TDS)
Applications
- Effluent Treatment Plants
- Malt mix slurry
- Tomato paste
- Mango pulp paste
- Sugar Syrup
- Glucose
- Black liquor
- Distillery effluent
- High Concentration Requirements